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Precautions generator after a period of time

Technical Supports:
After a period of time of usage, diesel generator sets need to be maintained for various reasons. Due to different sections of turbine performance and usage, the repair and maintenance may also varies.
The followings are listed as our maintenance suggestions for your reference:
Minor repairs: (Use Time :3000-4000 hours)
1. check valve diesel generator sets, diesel generator sets, such as the degree of valve seat wear and if necessary repair or replacement of diesel generators;
2, check the diesel generator PT pump, fuel injector working conditions, repair, adjustment, if necessary;
3, inspection, adjustment of diesel generator sets and various fastening screw rod torque;
4, check and adjust valve clearance diesel generators;
5, adjust the injector diesel generator set itinerary;
6, check and adjust fan belt tension charger;
7, cleaning the intake manifold of coke;
8, cleaning intercooler core;
9, cleaning the entire diesel generator engine oil lubrication system;
10, cleaning rocker chamber, sump sludge and metal iron.
Major repairs: (Use Time :6000-8000 hours)
1, Reference the minor report notes
2, the decomposition of the engine (except crankshaft outside);
3, check the cylinder, piston, piston rings, intake and exhaust valves, such as connecting rod, valve train, lubrication system, cooling system vulnerable parts, replace if necessary;
4, check the diesel generator fuel supply system, adjustable oil pump nozzle;
5, generator repair detection bulb, clean the oil deposits, lubricated electric ball bearings.
Overhaul: (Use Time :9000-15000 hours)
1, including diesel generator sets in the repair project;
2, the disintegration of the entire diesel engine generator set;
3, replace the cylinder block, pistons, piston rings, size bearings, crankshaft thrust pads, intake and exhaust valves, complete engine overhaul package;
4, adjustable oil pump, fuel injectors, replace the pump core, fuel injection head;
5, the replacement of diesel generators turbocharger overhaul kits, water pump repair kits;
6, the correction rod, crankshaft, and other parts of the body, if necessary, repair or replacement;
7, the motor stator and rotor removal;
8, the stator, the rotor winding insulation check;
9, detection, recovery, the engine control circuit;
10, the detection engine high water temperature, low oil pressure protection, damage to the parts to be replaced;
11, detection and control panel for each instrument, start switch;
Friendly reminder: To prolong the service life of diesel generator sets, and extending maintenance time, the unit must pay attention to maintenance in daily use. Simple two steps: first maintenance of new units not to exceed 50 hours, after three hours or cumulative use 250-300 once a month to do maintenance. Routine maintenance, allow the unit to maintain a good momentum.

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